Ford F-250 Ballast Resistor Replacement at your home or office.

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Ballast Resistor Replacement Service

How much does a Ballast Resistor Replacement cost?

On average, the cost for a Ford F-250 Ballast Resistor Replacement is $420 with $325 for parts and $95 for labor. Prices may vary depending on your location.

CarServiceEstimateShop/Dealer Price
1991 Ford F-250V8-5.0LService typeBallast Resistor ReplacementEstimate$764.53Shop/Dealer Price$936.92 - $1431.57
1984 Ford F-250V8-6.9L DieselService typeBallast Resistor ReplacementEstimate$744.53Shop/Dealer Price$916.93 - $1411.60
1977 Ford F-250V8-7.5LService typeBallast Resistor ReplacementEstimate$744.53Shop/Dealer Price$916.93 - $1411.60
1978 Ford F-250V8-6.6LService typeBallast Resistor ReplacementEstimate$744.53Shop/Dealer Price$916.91 - $1411.56
1993 Ford F-250V8-7.3L DieselService typeBallast Resistor ReplacementEstimate$744.53Shop/Dealer Price$916.95 - $1411.63
1995 Ford F-250V8-7.5LService typeBallast Resistor ReplacementEstimate$744.53Shop/Dealer Price$916.93 - $1411.60
1991 Ford F-250V8-5.8LService typeBallast Resistor ReplacementEstimate$749.53Shop/Dealer Price$921.80 - $1416.36
1996 Ford F-250V8-7.5LService typeBallast Resistor ReplacementEstimate$749.53Shop/Dealer Price$922.17 - $1417.02
Show example Ford F-250 Ballast Resistor Replacement prices

What is the Ballast Resistor all about?

Modern ignition systems use electronic circuitry to control voltage during engine starting and operation, but it wasn’t always this way. Older vehicles with points and coils did not have the benefit of circuit boards and computers, so another way to control voltage was needed. The ballast resistor coil was the solution. Think of it as a giant fuse in a way, although it serves a much greater purpose.

The ballast resistor coil plays several roles in your engine and charging system. In terms of position, it’s located between the ignition switch and the positive battery cable. During engine operation, the ballast resistor is responsible for lowering voltage applied to the coil to ensure that it doesn’t overheat and burn out, or damage the battery. During cranking, the ballast resistor allows normal battery voltage into the coil to ensure a good, strong spark for starting the engine.

The ballast resistor is subjected to significant amounts of heat during operation (the resistor’s resistance level increases or decreases with the application of heat and voltage). Over time, it will eventually wear out and need to be replaced.

Keep in mind:

  • The ballast resistor is not inspected during normal maintenance.
  • The ballast resistor is subject to significant amounts of wear and tear.
  • Ballast resistors are not generally found on fuel-injected engines.

How it's done:

  • The Ballast Resistor is verified that it needs to be replaced. The battery and battery tray are removed.
  • The defective Ballast Resistor disconnected and removed.
  • The new Ballast Resistor is installed, secured, and connected.
  • The battery tray and battery are reinstalled. The Ballast Resistor is tested for operation.
  • The vehicle is tested to ensure proper operation of the Ballast Resistor and road tested to ensure fan operation.

Our recommendation:

Over time and through normal use, the ballast resistor is subject to a great deal of wear and tear, and heat. This can cause it to fail unexpectedly. When this happens, your vehicle will experience unwanted, and perhaps dangerous, operation. It may crank but then stop running immediately after. Have any starting problems immediately diagnosed by one of our expert mechanics.

What common symptoms indicate you may need to replace the Ballast Resistor?

  • Engine cranks, but dies immediately when the key is moved back to the run position from the start position

How important is this service?

Without a ballast resistor, your engine will not operate unless you jump the resistor, which is dangerous, as it will eventually burn out the points, and is not recommended. If your engine dies immediately after turning the key back to run from start, likely the ballast resistor needs to be replaced. If the engine runs with the key in the run position, you may have another issue. Have it properly diagnosed by one of our expert mechanics immediately.

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Excellent Rating

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Rating Summary
115
4
0
1
4
115
4
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1
4

Casey

24 years of experience
152 reviews
Casey
24 years of experience
Ford F-250 V8-7.3L Turbo Diesel - Valve Cover Gasket - Seattle, Washington
Casey is very professional and knowledgeable about his work. He was able to troubleshoot the problem of my truck and in the process of getting ready to replace the starter he discovered that there was a faulty solenoid to the starter. He replaced the solenoid ( a $10.00part) and avoided having to install a new starter saving me over $ 300.00 ! I will definitely use Casey again in the future

Christopher

8 years of experience
38 reviews
Christopher
8 years of experience
Ford F-250 V8-5.8L - Oil Change - Austell, Georgia
On time, very professional, and clean. He walked me through the repairs and explained what was wrong.

David

21 years of experience
107 reviews
David
21 years of experience
Ford F-250 V8-7.5L - Mechanic Consultation - Littleton, Colorado
David went above and beyond! He was thorough and was very helpful in explanations (a big help to someone car ignorant like myself)!

Richard

13 years of experience
601 reviews
Richard
13 years of experience
Ford F-250 V8-7.5L - Car is not starting - North Las Vegas, Nevada
Richard arrived on time and quickly diagnosed the problem.

Excellent Rating

(124)

Rating Summary
115
4
0
1
4
115
4
0
1
4
Number of Ford F-250 services completed
1364+
services done by our mechanics
TOTAL NUMBER OF EXPERT Ford MECHANICS
1700+
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