Volkswagen Vanagon Ballast Resistor Replacement at your home or office.

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Ballast Resistor Replacement Service

How much does a Ballast Resistor Replacement cost?

On average, the cost for a Volkswagen Vanagon Ballast Resistor Replacement is $410 with $315 for parts and $95 for labor. Prices may vary depending on your location.

CarServiceEstimateShop/Dealer Price
1983 Volkswagen VanagonH4-1.9LService typeBallast Resistor ReplacementEstimate$744.53Shop/Dealer Price$911.92 - $1391.57
1984 Volkswagen VanagonH4-1.9LService typeBallast Resistor ReplacementEstimate$724.53Shop/Dealer Price$891.93 - $1371.60
1983 Volkswagen VanagonL4-1.6L DieselService typeBallast Resistor ReplacementEstimate$760.61Shop/Dealer Price$937.03 - $1443.76
1988 Volkswagen VanagonH4-2.1LService typeBallast Resistor ReplacementEstimate$724.53Shop/Dealer Price$891.91 - $1371.56
1983 Volkswagen VanagonH4-2.0LService typeBallast Resistor ReplacementEstimate$724.53Shop/Dealer Price$891.95 - $1371.63
1989 Volkswagen VanagonH4-2.1LService typeBallast Resistor ReplacementEstimate$724.53Shop/Dealer Price$891.93 - $1371.60
1980 Volkswagen VanagonH4-2.0LService typeBallast Resistor ReplacementEstimate$729.53Shop/Dealer Price$896.80 - $1376.36
1990 Volkswagen VanagonH4-2.1LService typeBallast Resistor ReplacementEstimate$729.53Shop/Dealer Price$897.17 - $1377.02
Show example Volkswagen Vanagon Ballast Resistor Replacement prices

What is the Ballast Resistor all about?

Modern ignition systems use electronic circuitry to control voltage during engine starting and operation, but it wasn’t always this way. Older vehicles with points and coils did not have the benefit of circuit boards and computers, so another way to control voltage was needed. The ballast resistor coil was the solution. Think of it as a giant fuse in a way, although it serves a much greater purpose.

The ballast resistor coil plays several roles in your engine and charging system. In terms of position, it’s located between the ignition switch and the positive battery cable. During engine operation, the ballast resistor is responsible for lowering voltage applied to the coil to ensure that it doesn’t overheat and burn out, or damage the battery. During cranking, the ballast resistor allows normal battery voltage into the coil to ensure a good, strong spark for starting the engine.

The ballast resistor is subjected to significant amounts of heat during operation (the resistor’s resistance level increases or decreases with the application of heat and voltage). Over time, it will eventually wear out and need to be replaced.

Keep in mind:

  • The ballast resistor is not inspected during normal maintenance.
  • The ballast resistor is subject to significant amounts of wear and tear.
  • Ballast resistors are not generally found on fuel-injected engines.

How it's done:

  • The Ballast Resistor is verified that it needs to be replaced. The battery and battery tray are removed.
  • The defective Ballast Resistor disconnected and removed.
  • The new Ballast Resistor is installed, secured, and connected.
  • The battery tray and battery are reinstalled. The Ballast Resistor is tested for operation.
  • The vehicle is tested to ensure proper operation of the Ballast Resistor and road tested to ensure fan operation.

Our recommendation:

Over time and through normal use, the ballast resistor is subject to a great deal of wear and tear, and heat. This can cause it to fail unexpectedly. When this happens, your vehicle will experience unwanted, and perhaps dangerous, operation. It may crank but then stop running immediately after. Have any starting problems immediately diagnosed by one of our expert mechanics.

What common symptoms indicate you may need to replace the Ballast Resistor?

  • Engine cranks, but dies immediately when the key is moved back to the run position from the start position

How important is this service?

Without a ballast resistor, your engine will not operate unless you jump the resistor, which is dangerous, as it will eventually burn out the points, and is not recommended. If your engine dies immediately after turning the key back to run from start, likely the ballast resistor needs to be replaced. If the engine runs with the key in the run position, you may have another issue. Have it properly diagnosed by one of our expert mechanics immediately.

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Excellent Rating

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Chris

20 years of experience
448 reviews
Chris
20 years of experience
Volkswagen Vanagon H4-2.1L - Heater Control Valve - Portland, Oregon
Chris communicated with me and even got here early. He was very nice. Did the work faster than I thought. Will definately use again.

Augie

31 years of experience
263 reviews
Augie
31 years of experience
Volkswagen Vanagon H4-2.1L - Pre-purchase Car Inspection - Altadena, California
Augury provided great service, with a friendly professional approach. It was a pleasure doing business with him.

Raymond

36 years of experience
63 reviews
Raymond
36 years of experience
Volkswagen Vanagon H4-2.1L - Car is not starting - Auburn, Washington
Raymond did an excellent job in determining what was wrong with my van. As a classic car owner, I won't just let anyone touch "My Precious." You can really tell he does what he loves, and he appreciates every vehicle he works on. I wouldn't hesitate to hire Raymond again, what an excellent first time experience with this service!

Kenneth

20 years of experience
777 reviews
Kenneth
20 years of experience
Volkswagen Vanagon H4-1.9L - Smoke from engine or exhaust - Los Angeles, California
I am so impressed with the knowledge that Kenneth has and explained the problems with my 1983 VW Westfalia Camper in such a way that I learnt a lot about this Van's engine. He spent enough time to check, detect the problems and made suggestions how to fix the issues. I will surely call him back in a week for a re-check. He is courteous, professional and a good teacher.

Excellent Rating

(15)

Rating Summary
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Number of Volkswagen Vanagon services completed
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