How to Replace Your Car’s Idler Pulley

Idler pulleys are a newer style of tensioner and guide for your vehicle’s drive belt. They help to maintain control and tension on the belt as it rotates at high speeds. Failure in this pulley can result in a loose or dropped drive belt, noises from failed bearings, and or a damaged drive belt. With the right tools, replacing this part can be done in a short amount of time.

Part 1 of 1: Replacing an idler pulley

Materials Needed

  • Replacement idler pulley
  • Socket set and ratchet
  • Torque wrench

car battery showing both cables

Step 1: Disconnect the battery. Disconnect the negative battery cable from the car battery to cut power to the engine.

Set the cable aside where it cannot make contact with anything metal.

diagram showing where to find the idler pulley in relation to the belt

Step 2: Remove the drive belt. To remove the drive belt, first release the tension to the belt.

If your idler pulley attaches to the alternator, you will have to remove the bolt attaching the pulley to the alternator and push the entire alternator down to relieve the tension on the belt. If your pulley attaches to the engine block, then loosen the bolt attaching it to the engine block and push the pulley back to release the drive belt.

  • Note: Some vehicles have will have engine covers with bolts around the perimeter that need to be removed before you can access the drive belt below.

hand removing the bolt and washer from the idler pulley

Step 3: Remove the old pulley. With the belt set out of the way, remove the retaining bolt and pull the pulley out.

Keep the pulley and any gaskets or hardware that come off with the pulley. You will need to install the new pulley with this hardware in the exact same order.

hands installing an idler pulley

Step 4: Install the new pulley. Compare the new pulley with the old to confirm it is a proper replacement. Assemble and install the new pulley with the appropriate hardware.

Use the existing hardware from the old pulley if the new pulley doesn’t come with bolts and gaskets. Make sure you are assembling and installing the new pulley and hardware in the same order as the old pulley and hardware.

Once the pulley and hardware are in place, hand tighten the retaining bolt.

torque wrench being used on pulley

Step 5: Torque the pulley. Using a torque wrench (and a socket to keep the pulley from spinning if needed), torque the pulley bolt to 40 ft/lb.

Set the wrench to 40 ft/lb and apply pressure to the bolt with the wrench until it clicks and you know you’ve hit the required torque.

hands installing a drive belt

Step 6: Replace the drive belt.

  • Note: Replace any covers or plastic shields you may have removed to access the belt.

Step 7: Reconnect the battery. Reinstall the negative battery cable.

Replacing an idler pulley can be done in a reasonable amount of time and for a decent price. If you find that you need assistance, or you would simply prefer that a professional perform the repair, feel free to contact one of the certified technicians at Yourmechanic to replace your idler pulley at your home or office for you.


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Recent Idler Pulley Replacement reviews

Excellent Rating

(397)

Rating Summary
379
9
0
3
6
379
9
0
3
6

Christopher

10 years of experience
90 reviews
Christopher
10 years of experience
Jeep Wrangler V6-3.6L - Idler Pulley - Katy, Texas
Chris really went out of his way to get my Jeep back on the road. He had to order a part and even though the scheduling system had me waiting almost a week for him to return, he actually showed up the next day! Great service, great communication!
BMW 330xi - Idler Pulley - Houston, Texas
Chris finally got my car up and running after 2 failed attempts. Having to work over someone’s work is a hard task but Chris got the job done

Pierre

9 years of experience
240 reviews
Pierre
9 years of experience
BMW 328i L6-3.0L - Idler Pulley - Randolph, Massachusetts
Second visit and same level of knowledge and professionalism was displayed. Pleasure to do business with. Going forward Pierre will be my go to!!

Robert

20 years of experience
932 reviews
Robert
20 years of experience
Mercedes-Benz S430 V8-4.3L - Idler Pulley - Aurora, Colorado
Very knowledgeable of.the subtle nuances of Mercedes- Benz and professional in his.delivery of.the service !!

Ruben

17 years of experience
131 reviews
Ruben
17 years of experience
Kia Sportage L4-2.0L - Idler Pulley - Columbia, South Carolina
Reuben was very professional. He had all the parts and all the tools needed and completed the job very quick. I recommend rueben for any type of maintenance for kias. 10/10 excellent service!

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