Mercury Zephyr Car Thermostat Replacement at your home or office.

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Car Thermostat Replacement Estimate for Mercury Zephyr

Mercury Zephyr Car Thermostat Replacement costs $232 on average.

CarServiceEstimateShop/Dealer Price
1983 Mercury ZephyrL4-2.3LService typeCar Thermostat ReplacementEstimate$445.33Shop/Dealer Price$544.07 - $812.37
1978 Mercury ZephyrL6-3.3LService typeCar Thermostat ReplacementEstimate$429.87Shop/Dealer Price$529.76 - $801.48
1980 Mercury ZephyrL6-3.3LService typeCar Thermostat ReplacementEstimate$236.73Shop/Dealer Price$288.33 - $415.20
1982 Mercury ZephyrL4-2.3LService typeCar Thermostat ReplacementEstimate$219.93Shop/Dealer Price$267.31 - $381.56
1983 Mercury ZephyrL6-3.3LService typeCar Thermostat ReplacementEstimate$236.73Shop/Dealer Price$288.35 - $415.23
1982 Mercury ZephyrL6-3.3LService typeCar Thermostat ReplacementEstimate$215.81Shop/Dealer Price$262.18 - $373.36
1980 Mercury ZephyrV8-4.2LService typeCar Thermostat ReplacementEstimate$432.15Shop/Dealer Price$531.22 - $800.80
1982 Mercury ZephyrV8-4.2LService typeCar Thermostat ReplacementEstimate$432.15Shop/Dealer Price$531.59 - $801.46
Show example Mercury Zephyr Car Thermostat Replacement prices

Car Thermostat Replacement Service

What is an engine cooling system thermostat and how does it work?

The car's engine cooling system thermostat is a small valve within a cooling system passageway that opens and closes in response to the temperature of the circulating engine coolant. When your car is first started and the coolant is cold, the valve in the thermostat will be in the closed position, circulating the coolant flow only within the engine instead of flowing to the radiator, which allows the engine to warm up fast, promoting fuel efficiency, low emissions, and reduced engine deposits. Once the engine coolant reaches the design temperature, usually around 195 degrees, the valve will open and close as you drive in order to maintain a coolant temperature typically between 195 to 225 degrees Fahrenheit.

Thermostat

When to consider replacing the engine cooling system thermostat:

  • Engine overheats. A thermostat with the valve stuck closed is a common cause of engine overheating. However, since there are other causes of overheating, a mechanic will thoroughly inspect the cooling system prior to condemning the thermostat. Since it is usually not known how badly the engine overheated, the mechanic will also try to determine if there is evidence that the cylinder head gasket was blown. If so, it would be repaired prior to replacing the thermostat.
  • Temperature gauge reads too low or too high. Thermostats can get sticky, causing the engine temperature to stray from the optimal range. Your dash-mounted temperature gauge will notify you of this malfunction.
  • Cooling system repairs. All thermostats eventually fail. Therefore, if the cooling system is already open for major repairs, such as water pump or radiator replacement, it is recommended to install a new thermostat simply as insurance against future breakdown.

How do mechanics replace the engine cooling system thermostat?

  • Once the engine is completely cold, the radiator cap is loosened and enough coolant is drained from the radiator so the coolant level is below the thermostat housing.
  • The thermostat housing is removed and the thermostat and gasket are extracted. Note that some cars have more than one cooling system thermostat and both might need replacement.
  • All mounting surfaces on the thermostat housing are cleaned of old gasket material. A new gasket is applied and the thermostat is re-installed in the correct orientation and with the temperature sensing cylinder facing downward towards the engine.
  • The thermostat housing bolts are tightened to original equipment manufacturer (OEM) specifications using a calibrated inch-pound torque wrench.
  • The cooling system is refilled with the appropriate coolant type and the system is fully bled of all air.
  • The car engine is run until the normal operating temperature is reached, and while taking precautions with the hot coolant, the coolant level is rechecked while confirming there is flow through the radiator — either visually or with an infrared temperature gun. This will confirm the thermostat is open. Finally, the engine is checked for leaks.

Is it safe to drive with an engine cooling system thermostat problem?

No. If it has been determined that there is a thermostat problem, it should be repaired right away. Failure to do so can cause substantial and costly damage to the engine.

When replacing the engine cooling system thermostat keep in mind:

  • Engine overheating due to causes other than a faulty thermostat, will themselves damage a thermostat. Therefore, always replace the thermostat if the engine overheats, even if the thermostat was not the initial cause of the overheating.
  • The thermostat should be replaced anytime you have major work done on the coolant system. It is convenient and costs little during such repairs and insurance against future breakdown.
  • OEM thermostats are the best ones to use and you can request your mechanic to install only the OEM thermostat. Dealer supplied, OEM thermostats are sometimes more costly but are generally higher quality and specifically engineered for your car.

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Meet some of our expert Mercury mechanics

Real customer reviews from Mercury owners like you.

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Brandon

18 years of experience
275 reviews
Brandon
18 years of experience
Mercury Zephyr L6-3.3L - Car shuts off when stepping on gas pedal - Dacula, Georgia
Good guy, knowledgeable and personable

Chris

22 years of experience
2174 reviews
Chris
22 years of experience
Mercury Mountaineer V6-4.0L - Car Thermostat Replacement - Huntington Beach, California
On time and made sure the job was done right.

Jeffrey

14 years of experience
55 reviews
Jeffrey
14 years of experience
Mercury Milan L4-2.3L - Thermostat - Smyrna, Georgia
Really good service

Jeffrey

27 years of experience
870 reviews
Jeffrey
27 years of experience
Mercury Grand Marquis V8-4.6L - Thermostat - Charlotte, North Carolina
Very professional and timely

Excellent Rating

(12)

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Number of Mercury Thermostat Replacement services completed
132+
services done by our mechanics
TOTAL NUMBER OF EXPERT Mercury MECHANICS
600+
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