Chevrolet R3500 Fuel Pump Replacement at your home or office.

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Fuel Pump Replacement Service

How much does a Fuel Pump Replacement cost?

On average, the cost for a Chevrolet R3500 Fuel Pump Replacement is $485 with $79 for parts and $406 for labor. Prices may vary depending on your location.

CarServiceEstimateShop/Dealer Price
1990 Chevrolet R3500V8-7.4LService typeFuel Pump ReplacementEstimate$607.04Shop/Dealer Price$656.87 - $782.85
1991 Chevrolet R3500V8-5.7LService typeFuel Pump ReplacementEstimate$580.91Shop/Dealer Price$625.61 - $747.76
1991 Chevrolet R3500V8-6.2L DieselService typeFuel Pump ReplacementEstimate$671.69Shop/Dealer Price$739.16 - $929.45
1990 Chevrolet R3500V8-6.2L DieselService typeFuel Pump ReplacementEstimate$671.69Shop/Dealer Price$739.16 - $929.44
1990 Chevrolet R3500V8-5.7LService typeFuel Pump ReplacementEstimate$580.91Shop/Dealer Price$629.96 - $755.36
1991 Chevrolet R3500V8-7.4LService typeFuel Pump ReplacementEstimate$580.91Shop/Dealer Price$626.09 - $748.59
Show example Chevrolet R3500 Fuel Pump Replacement prices

What is the fuel pump and how does it work?

The fuel pump supplies pressurized gasoline to each of the fuel injectors in a car’s engine. The fuel pump is powered by a compact electric motor and is located in the vehicle’s gas tank. The pressure and output of the pump are controlled by a regulator. Filtration of the fuel occurs either in the fuel tank using a pickup screen or externally with a replaceable filter mounted in the fuel supply line.

When to consider replacing the fuel pump?

A high quality, OEM fuel pump can last indefinitely. However, as with any electro-mechanical component, a fuel pump will eventually degrade and fail. If it fails to produce adequate pressure or completely quits operating, it will need to be replaced. This failed condition can sometimes be preceded or accompanied by one or more of the following symptoms:

  • Car won’t start or unexpectedly stalls and won’t re-start. A failed fuel pump may prevent a car from starting or stall it.
  • Check engine light is on. Sometimes a fuel pump will fail slowly, and that means the fuel pressure and volume slowly degrades. The lack of fuel may result in the engine operating without enough fuel relative to the amount of air, causing the check engine light to appear.
  • Whirring noise from fuel tank. As a fuel pump fails, you may notice a whirring or humming noise coming from the fuel tank area, toward the rear of the car. If the noise is from the fuel pump, failure of the pump is often imminent and you should replace the fuel pump at your earliest convenience.

How do mechanics replace the fuel pump?

  • The fuel pump is tested to be sure it isn’t functioning.
  • Should the fuel pump be faulty, it is removed from the tank through an access panel above the tank in the passenger compartment.
  • When no access panel exists, fuel is first drained from the tank and then the fuel tank must be lowered from the vehicle to gain access to the pump.
  • In all cases, fuel pump supply and return hoses, as well as EVAP system hoses, and electrical connections to the pump must be removed.
  • Once the pump is out, any reusable brackets and pick up screens are attached to the new pump, then the new pump is installed.
  • If the fuel system uses an in-line external filter, a filter is often replaced. All hoses and electrical connections are re-established.
  • Fuel is added to the tank and the engine is run to test for leaks.

Is it safe to drive with a fuel pump problem?

Usually, it’s still safe to drive, but the pump may lead to an overheated engine and catalytic converter. Complete fuel pump failure can leave you stranded out on the road, but many times a car won’t start before initially driving.

However, if the fuel pump problem involves leaks of gasoline or vapors, it is unsafe to continue driving, and should immediately be checked by a qualified mechanic.

When replacing the fuel pump keep in mind:

  • Prior to replacing, the mechanic will power the fuel pump directly to confirm that the issue is a failed pump versus a faulty power supply to the pump.
  • Unless the fuel filter was replaced recently, whenever the fuel pump is replaced a new fuel filter should be installed.
  • When failing earlier than expected, the power supply should be verified because a voltage drop in the fuel pump circuit can lead to overheating.
  • Should the fuel tank be lowered during the repair, the fuel tank straps and fasteners should be checked for excessive corrosion and replaced as needed.
  • The fuel in the gas tank cools and lubricates the fuel pump. After installation of a new fuel pump, it’s wise to keep the gas tank at least a quarter full to maximize the life of a new fuel pump.

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Meet some of our expert Chevrolet mechanics

Real customer reviews from Chevrolet owners like you.

Excellent Rating

(188)

Rating Summary
171
5
2
2
8
171
5
2
2
8

Matthew

34 years of experience
1438 reviews
Matthew
34 years of experience
Chevrolet Silverado 1500 V8-4.8L - Fuel Pump - Norfolk, Virginia
matt took the time to explain what my truck was doing, and told me why, great job

Kiri

21 years of experience
372 reviews
Kiri
21 years of experience
Chevrolet Blazer V6-4.3L - Fuel Pump - Philadelphia, Pennsylvania
Was on time,call me to let me know he was on his way and time aloted to be there,arrived ,hand shake greeting,explain to me what he was going to do to the vehicle and checked to make sure that the issue I was having ,was the problem and nothing else. Went right too work on my fuel pump, no questions asked, had all the tools ready to do the job, covered the ground for any spills,love those orange rubber gloves he was wearing to keep his hands clean, and all his tools were even clean, and observe his work habits, he even explain what he was going too do and when the gas tank was down ,and out, he show me the old part and the new OEM for the car, and just watching him work gave me a chill up my spine to see that he really cares about what he does and I was proud of somebody that took pride in there work. I offer him something to drink, like coffee or h2o, or soda, but he says he come prepared and doesn't want to waste any time and finish and make me happy, which iwas very highly satisfield with all he did and the price was right inn range .He was a not stop machine and never complain.but most off all , love watching and love how he explain all he was doing.I love watching people do there jobs, and said ,"I hope you don't mind me watching you" and he said , no problem. Well, I said my piece of mind and will use him and pass his name on to my friends and he has a future working on my cars (3) .. Last , but not lease, I will never use any garage maint. and in the future, will have Your Mechanic do all my service....

John

21 years of experience
650 reviews
John
21 years of experience
Chevrolet Malibu L4-2.4L - Fuel Pump - Orlando, Florida
John is a good dude, on time and does great work

Juan

23 years of experience
70 reviews
Juan
23 years of experience
Chevrolet Malibu L4-2.2L - Fuel Pump - Fort Lauderdale, Florida
Quality, Integrity, and most importantly.. he fixed the car.

Excellent Rating

(188)

Rating Summary
171
5
2
2
8
171
5
2
2
8
Number of Chevrolet Fuel Pump Replacement services completed
2068+
services done by our mechanics
TOTAL NUMBER OF EXPERT Chevrolet MECHANICS
1700+
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