BMW 645Ci EGR Control Solenoid Replacement at your home or office.

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EGR Control Solenoid Replacement Service

How much does a EGR Control Solenoid Replacement cost?

On average, the cost for a BMW 645Ci EGR Control Solenoid Replacement is $189 with $94 for parts and $95 for labor. Prices may vary depending on your location.

CarServiceEstimateShop/Dealer Price
2005 BMW 645CiV8-4.4LService typeEGR Control Solenoid ReplacementEstimate$303.35Shop/Dealer Price$367.94 - $522.34
2004 BMW 645CiV8-4.4LService typeEGR Control Solenoid ReplacementEstimate$283.35Shop/Dealer Price$347.97 - $502.39
Show example BMW 645Ci EGR Control Solenoid Replacement prices

What is the EGR Control Solenoid all about?

Exhaust gas recirculation, or EGR, systems were developed to reduce engine emissions by reintroducing exhaust gas into the air/fuel mixture. This burns any remaining or partially burnt fuel in the exhaust and cools the combustion chamber, which produces fewer nitrous oxides. EGR systems have changed significantly, shifting from vacuum solenoid to electrically controlled systems. Modern EGR valves employ a solenoid that regulates the amount of exhaust that enters the intake process. Instead of being open and closed, the control solenoid ‘flutters’ rapidly, with the amount of open and closed times varying minutely with each flutter. When the engine temperature is cold, the EGR control solenoid allows little to no exhaust into the intake. While at wide open throttle, the solenoid is open nearly all the time.

When the EGR control solenoid doesn’t close during cold operation, the engine runs poorly or stalls. When the control solenoid doesn’t open properly, engine pinging or knocking is readily heard. In any situation of EGR control solenoid malfunction, the Check Engine light will come on.

Keep in mind:

  • The EGR system operates at high temperatures. Don’t touch the EGR valve or other components until they have cooled off.

How it's done:

  • The EGR control solenoid is verified that it needs to be replaced. The engine trim cover is then removed for access.

  • The defective EGR control solenoid is disconnected from it's electrical connections and removed.

  • The new EGR control solenoid is installed and the electrical connections reconnected.

  • The engine is started and the EGR control solenoid is tested for operation. The engine trim panel is then reinstalled.

  • The vehicle is road tested to ensure proper operation of the EGR control solenoid.

Our recommendation:

The EGR control solenoid does not require maintenance or servicing. If the EGR control solenoid is found to be defective, it needs to be replaced by one of our expert technicians. It is also a good idea to check the solenoid’s operation when the EGR valve is being replaced.

What common symptoms indicate you may need to replace the EGR Control Solenoid?

  • Engine runs rough or stalls at idle when cold
  • Check Engine light comes on
  • Engine pings or knocks when accelerating or under load

How important is this service?

The engine will not run well with an improperly operating EGR control solenoid. Your vehicle could fail an emissions or smog test if the control solenoid isn’t working. Have it replaced if it is deemed to be faulty.

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Excellent Rating

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Rating Summary
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Gregory

31 years of experience
383 reviews
Gregory
31 years of experience
BMW 645Ci V8-4.4L - Brake Pads Replacement (Rear) - Littleton, Colorado
Great job!

Patrick

32 years of experience
369 reviews
Patrick
32 years of experience
BMW 645Ci V8-4.4L - Oil Change - Las Vegas, Nevada
He seems professional. I paid for the lights to be addressed and they are all still on including a low engine oil light. He said he would return to check it out further after his next appointment but I did not hear back from him. I was told by BMW that the power steering fluid needs to be drained, flushed and refilled. He sucked it out with a hose twice and this will not ensure that the oil that was accidentally placed in there would be completely removed. I am no mechanic but I am going off of what BMW told me. I wanted to get a lot more work done. I want all the lights to be addressed and fixed so I started with the check engine lights to be looked at and not just reset. I want everything to be fixed. Thank you

Theodore

16 years of experience
1617 reviews
Theodore
16 years of experience
BMW 645Ci V8-4.4L - Ignition Coil - Bellevue, Washington
Fair, fast, effective. The is one of those rare mechanics that makes fixing a complicated car doable. Thanks, Theo!

John

27 years of experience
1033 reviews
John
27 years of experience
BMW 645Ci V8-4.4L - Engine is misfiring - Hitchcock, Texas
Wanna feel good about a service call, call this guy. Great knowledge of my vehicle and explained the issue in a way I could understand it.

Excellent Rating

(24)

Rating Summary
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Number of BMW 645Ci services completed
264+
services done by our mechanics
TOTAL NUMBER OF EXPERT BMW MECHANICS
1100+
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