BMW 545i EGR Control Solenoid Replacement at your home or office.

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EGR Control Solenoid Replacement Service

How much does a EGR Control Solenoid Replacement cost?

On average, the cost for a BMW 545i EGR Control Solenoid Replacement is $199 with $94 for parts and $105 for labor. Prices may vary depending on your location.

CarServiceEstimateShop/Dealer Price
2004 BMW 545iV8-4.4LService typeEGR Control Solenoid ReplacementEstimate$313.35Shop/Dealer Price$375.14 - $527.44
2005 BMW 545iV8-4.4LService typeEGR Control Solenoid ReplacementEstimate$313.35Shop/Dealer Price$368.81 - $516.36
Show example BMW 545i EGR Control Solenoid Replacement prices

What is the EGR Control Solenoid all about?

Exhaust gas recirculation, or EGR, systems were developed to reduce engine emissions by reintroducing exhaust gas into the air/fuel mixture. This burns any remaining or partially burnt fuel in the exhaust and cools the combustion chamber, which produces fewer nitrous oxides. EGR systems have changed significantly, shifting from vacuum solenoid to electrically controlled systems. Modern EGR valves employ a solenoid that regulates the amount of exhaust that enters the intake process. Instead of being open and closed, the control solenoid ‘flutters’ rapidly, with the amount of open and closed times varying minutely with each flutter. When the engine temperature is cold, the EGR control solenoid allows little to no exhaust into the intake. While at wide open throttle, the solenoid is open nearly all the time.

When the EGR control solenoid doesn’t close during cold operation, the engine runs poorly or stalls. When the control solenoid doesn’t open properly, engine pinging or knocking is readily heard. In any situation of EGR control solenoid malfunction, the Check Engine light will come on.

Keep in mind:

  • The EGR system operates at high temperatures. Don’t touch the EGR valve or other components until they have cooled off.

How it's done:

  • The EGR control solenoid is verified that it needs to be replaced. The engine trim cover is then removed for access.

  • The defective EGR control solenoid is disconnected from it's electrical connections and removed.

  • The new EGR control solenoid is installed and the electrical connections reconnected.

  • The engine is started and the EGR control solenoid is tested for operation. The engine trim panel is then reinstalled.

  • The vehicle is road tested to ensure proper operation of the EGR control solenoid.

Our recommendation:

The EGR control solenoid does not require maintenance or servicing. If the EGR control solenoid is found to be defective, it needs to be replaced by one of our expert technicians. It is also a good idea to check the solenoid’s operation when the EGR valve is being replaced.

What common symptoms indicate you may need to replace the EGR Control Solenoid?

  • Engine runs rough or stalls at idle when cold
  • Check Engine light comes on
  • Engine pings or knocks when accelerating or under load

How important is this service?

The engine will not run well with an improperly operating EGR control solenoid. Your vehicle could fail an emissions or smog test if the control solenoid isn’t working. Have it replaced if it is deemed to be faulty.

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Excellent Rating

(37)

Rating Summary
33
3
1
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33
3
1
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Raymond

28 years of experience
280 reviews
Raymond
28 years of experience
BMW 545i V8-4.4L - Alternator - Victorville, California
Very trustworthy & reliable mechanic , he directly tells you what the issue is & possibly what causes the issue. This is my second time having Raymond repair one of my vehicles , when I need to get some auto work done he’s the one I get ahold of ✅

Richard

12 years of experience
450 reviews
Richard
12 years of experience
BMW 545i V8-4.4L - Oil Change - Houston, Texas
Kind Courtious professional. Knows what he is doing. Explain everything so you understand. High recommended.

Kevin

34 years of experience
234 reviews
Kevin
34 years of experience
BMW 545i V8-4.4L - Spark Plugs - Los Angeles, California

Mike

28 years of experience
53 reviews
Mike
28 years of experience
BMW 545i V8-4.4L - Alternator - Atlanta, Georgia
Mike was on time and quickly changed out the altenator on my car. I will defianately use him for future repairs and highly recommend him .

Excellent Rating

(37)

Rating Summary
33
3
1
0
0
33
3
1
0
0
Number of BMW 545i services completed
407+
services done by our mechanics
TOTAL NUMBER OF EXPERT BMW MECHANICS
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