EGR Coolant Temperature Override Switch Replacement at your home or office.

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EGR Coolant Temp Override Switch Replacement Service

What is the EGR Coolant Temp Override Switch all about?

Exhaust gas recirculation, or EGR, was introduced decades ago to minimize a vehicle’s environmental impact and cool the intake temperature by introducing inert gases into the combustion process. It was quickly discovered that when the engine was cold, the EGR system caused a rough run condition and the engine could stall or hesitate. The correction was a vacuum switch. Mounted on the intake manifold, an override switch detected the engine coolant temperature and would not allow vacuum supply to the EGR system until the engine reached a certain temperature, usually around 100 degrees Farenheit. When the coolant warmed up sufficiently, an internal valve in the switch would change position and allow vacuum to pass through.

This simple switch allows the engine to run smoothly at cold temperatures and enhances performance through all temperature ranges. If the override switch does not operate as it should and allows vacuum even in cold temperatures, you will experience a rough run, hesitation to accelerate, and a stalled engine. If the switch remains closed after the engine temperature reaches operating temperature, you will experience an engine knock. EGR codes will cause the Check Engine light to come on.

Keep in mind:

  • The exhaust gas circulation (EGR) system operates best at running temperature.
  • The EGR system is extremely hot at operating temperature. Allow the engine to cool before attempting to work on the EGR valve or any other EGR system component.

Our recommendation:

The EGR coolant temperature override switch is unlikely to require replacement in the life of your vehicle unless it becomes plugged by debris. If you suspect an EGR system malfunction, have it checked by one of our expert technicians and repaired as necessary.

What common symptoms indicate you may need to replace the EGR Coolant Temp Override Switch?

  • Engine runs rough or stalls when cold
  • Hesitation to accelerate when engine is cold
  • Check Engine light

How important is this service?

If your EGR coolant temperature override switch fails, you will experience unreliable engine operation and possible engine damage if it's left unattended. Have the EGR coolant temperature override sensor replaced as soon as possible once it fails.

Fast and easy EGR Coolant Temp Override Switch Replacement service at your home or office.


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